Hangzhou nitrogen generator manufacturers: A complete analysis of Juke air separation nitrogen generation equipment product line

In the field of industrial gas equipment, nitrogen generators are the core equipment for nitrogen separation and extraction, widely used in various industries such as chemical, electronics, and food. Hangzhou Juke Air Separation Equipment Manufacturing Co., Ltd., as a leading manufacturer in the industry, provides professional nitrogen generation solutions to global customers with PSA nitrogen generators, membrane separation nitrogen generators, nitrogen purification equipment, cryogenic nitrogen generators, and supporting air drying equipment.

I. PSA Nitrogen Generator: An Efficient and Stable Mainstream Choice

The PSA (Pressure Swing Adsorption) nitrogen generator is Juke Air Separation's flagship product. It uses imported carbon molecular sieves as adsorbents, utilizing the difference in adsorption capacity of different gases on the molecular sieve surface. Through two-tower or multi-tower parallel alternating pressure adsorption and depressurization regeneration, it achieves the separation of nitrogen and oxygen. The equipment is equipped with imported PLC and pneumatic valve control systems, with a gas production range covering 1-3000Nm³/h, meeting the gas demand of enterprises of different scales.

In terms of energy-saving design, compared with traditional nitrogen generation equipment, the PSA nitrogen generator reduces energy consumption by more than 30%; the modular structure design facilitates installation and maintenance, and the key components have a service life of up to 10 years; the operating interface adopts a user-friendly touch screen design, supporting one-button start/stop and intelligent parameter adjustment, allowing even non-professionals to quickly get started. This equipment is widely used in pipeline purging in petrochemicals, nitrogen filling and preservation in food packaging, and atmosphere protection in electronics manufacturing.

II. Membrane Separation Nitrogen Generator: A Flexible and Convenient Miniaturized Solution

Juke Air Separation's membrane separation nitrogen generator is based on hollow fiber membrane separation technology. It utilizes the difference in the permeation rate of different gas molecules in the membrane material. Under pressure drive, oxygen, carbon dioxide, and other gases preferentially pass through the membrane wall and are discharged, thus achieving nitrogen enrichment. The equipment has a compact structure, with a footprint of only 1/3 of the PSA nitrogen generator, making it particularly suitable for use in places with limited space.

This equipment has a fast start-up speed, producing nitrogen in 3-5 minutes, and does not require frequent replacement of consumables, resulting in low maintenance costs. Although the nitrogen purity is usually between 95%-99%, it can effectively reduce enterprise gas costs and improve production efficiency in industries with relatively low purity requirements, such as injection molding, rubber, metallurgy, and grain storage gas-controlled preservation.

III. Nitrogen Purification Equipment: Ensuring High-Purity Nitrogen

For applications with higher nitrogen purity requirements, Juke Air Separation's nitrogen purification equipment can perform in-depth processing of nitrogen produced by PSA nitrogen generators or membrane separation nitrogen generators. The equipment can adopt various process combinations such as hydrogen deoxidation, temperature swing adsorption, and catalytic reaction, depending on the raw gas purity and target purity.

Taking hydrogen deoxidation as an example, by adding an appropriate amount of hydrogen to the nitrogen, it reacts with trace oxygen under the action of a catalyst to generate water, which is then removed through cooling, drying, and adsorption steps to finally increase the nitrogen purity to 99.9999% or more. The equipment has a high degree of automated operation capability, can monitor nitrogen purity and impurity content in real-time, and automatically adjust operating parameters. It is widely used in industries with extremely high gas purity requirements, such as aerospace, medicine, and semiconductors.

IV. Cryogenic Nitrogen Generator: A Large-Scale, High-Purity Nitrogen Generation Solution

Cryogenic nitrogen generators are suitable for scenarios requiring large-scale, high-purity nitrogen supply. Based on the principle that the boiling points of the components of air are different, the air is compressed, pre-cooled, and purified before being cooled to a liquefied state. Through a rectification column for multiple gas-liquid exchanges, the separation of nitrogen and oxygen is achieved. The equipment can produce nitrogen with a purity of 99.99%-99.999%, and the gas production can reach thousands to tens of thousands of cubic meters per hour.

Although cryogenic nitrogen generators have a longer start-up time (about 4-6 hours) and a larger equipment investment, in industries with large gas consumption and stable nitrogen purity requirements, such as steel smelting, coal chemical industry, and large chemical parks, they are the ideal choice for enterprises due to their low unit nitrogen production cost and strong continuous gas supply.

V. Supporting Air Drying Equipment

As an indispensable part of the nitrogen generation system, Hangzhou Juke Air Separation Equipment Manufacturing Co., Ltd., after years of research and development, has developed blower regeneration air dryers, waste heat regeneration air dryers, micro-heat regeneration air dryers, heatless regeneration air dryers, refrigeration-type compressed air dryers, and combined compressed air dryers, etc. These various air dryer equipment are matched with nitrogen generators, allowing for flexible selection of air dryer types and models to meet different customer working environments and gas demands, ensuring that customers' cost savings are maximized while meeting or exceeding customer expectations.

Hangzhou Juke Air Separation Equipment Manufacturing Co., Ltd., with its complete nitrogen generator product line, advanced technology, and reliable quality, provides customized nitrogen generation solutions to global customers. In the future, the company will continue to innovate, continuously improve product performance and service levels, and help customers in various industries achieve efficient and stable gas application needs. If you have any nitrogen generation equipment needs, please contact Juke Air Separation to obtain a professional solution.