Juke's grain depot dedicated nitrogen generator, empowering the development of the grain storage industry

In the field of grain storage, efficient and safe grain storage has always been paramount. Hangzhou Juke Air Separation Equipment Manufacturing Co., Ltd. focuses on the research and development and manufacturing of nitrogen generators. Its grain depot-specific nitrogen generators, especially the fixed and mobile models, have become star products in the industry, solving grain storage problems for numerous grain depots.

I. Introduction to Hangzhou Juke Air Separation Equipment Manufacturing Co., Ltd.

Since its establishment in 2008, Hangzhou Juke Air Separation Equipment Manufacturing Co., Ltd. has been dedicated to the field of air separation equipment manufacturing. Located in Fuyang District, Hangzhou City, the company covers an area of over 20,000 square meters and has a professional R&D and production team. The company has passed ISO quality system standards, ensuring reliable product quality and a complete after-sales service system. Its products cover three series and more than 200 specifications, including PSA pressure swing adsorption air separation equipment, compressed air purification equipment, and small and medium-sized gas air separation equipment. These are widely used in various industries such as petrochemicals, metallurgy and coal, electronics and power, and biomedicine. The company is particularly experienced in the field of nitrogen generators.

II. Working Principle of Grain Depot-Specific Nitrogen Generators

Juke's grain depot-specific nitrogen generators utilize advanced molecular sieve air separation nitrogen generation technology. Using air as a raw material, it leverages the selective adsorption characteristics of carbon molecular sieves for oxygen and nitrogen, employing the pressure swing adsorption principle to produce high-purity nitrogen. During pressurization, the carbon molecular sieve rapidly adsorbs oxygen from the air, allowing the unadsorbed nitrogen to become enriched. During depressurization, the adsorbed oxygen is desorbed from the carbon molecular sieve, regenerating the carbon molecular sieve for the next adsorption cycle. By alternating the work of two adsorption towers, nitrogen is continuously produced. This nitrogen generation method features a simple process flow, high degree of automation, and rapid gas production. Qualified nitrogen gas is typically produced within 15-30 minutes. It boasts low energy consumption, with product purity adjustable within the range of 90%-99.999% to meet various needs. Operation and maintenance are also very convenient, perfectly matching the application scenarios of grain depots.

III. Fixed Grain Depot-Specific Nitrogen Generator

(I) Equipment Features

Strong Stability: The fixed nitrogen generator is installed in a fixed location, ensuring stable equipment operation and eliminating the impact of vibrations from movement. It can continuously and stably supply nitrogen to the grain depot for extended periods. Its advanced control system precisely controls the flow rate, pressure, and purity of nitrogen, ensuring the stability of the nitrogen environment in the entire grain depot.

High Gas Production: Suitable for large grain depots or storage scenarios with high nitrogen demand. The equipment has strong gas production capacity and can meet the simultaneous nitrogen filling needs of multiple grain silos, efficiently and quickly establishing a low-oxygen grain storage environment.

High Degree of Intelligence: It can be deeply integrated with intelligent warehouse management systems to achieve remote monitoring and intelligent control. Sensors monitor the oxygen concentration, temperature, and humidity in the grain silo in real-time. The system automatically adjusts the nitrogen filling amount and concentration based on the actual situation, providing more efficient protection for grain storage. Staff can view the equipment's operating status anytime and anywhere via computer or mobile phone APP, promptly handling any anomalies, significantly improving work efficiency and management level.

(II) Application Cases

A large central reserve grain depot adopted Hangzhou Juko's fixed grain depot-specific nitrogen generator. This grain depot has a large storage scale and extremely high requirements for the safety and stability of grain storage. After installation and commissioning, Juko's fixed nitrogen generator was quickly put into use. Through the intelligent system's control, multiple grain silos in the grain depot achieved the ideal low-oxygen environment within a short time, with oxygen concentration stably controlled within the appropriate range. After a period of operation, the number of grain pests was significantly reduced, and the oxidation rate of the grain was significantly slowed, effectively ensuring the quality and quantity of the grain. Moreover, due to the stable operation of the equipment and low maintenance costs, significant labor and material costs were saved for the grain depot.

IV. Mobile Grain Depot-Specific Nitrogen Generator

(I) Equipment Features

Good Mobility: The mobile nitrogen generator is compact, typically installed on a mobile chassis or in a container, with universal wheels underneath. Some models are also equipped with towing hooks for easy transportation and relocation. When nitrogen filling is needed in different areas of a grain depot, or when multiple small grain depots share one nitrogen generator, it can be easily moved to the designated location to quickly deploy nitrogen supply operations. This significantly improves equipment usage efficiency and saves time and economic costs associated with equipment reinstallation and commissioning.

Rapid Startup: From power-on to producing qualified nitrogen gas, it takes only a few minutes, far less than the startup time of traditional nitrogen generation equipment. In emergencies, such as discovering signs of pests in a local area requiring immediate nitrogen filling, it can quickly take effect and control the situation.

High Flexibility: The purity and flow rate of nitrogen can be flexibly adjusted according to user needs. Whether high-purity nitrogen is needed for the storage of special grain varieties, or the nitrogen flow rate needs to be adjusted according to the size of different grain silos, it can be easily achieved, meeting diverse grain storage needs.

(II) Application Cases

A grain enterprise in Jiangsu Province has multiple small grain silos that are relatively scattered. Previously, using traditional grain storage methods resulted in significant grain losses. To solve this problem, the enterprise purchased Hangzhou Juko's mobile grain depot-specific nitrogen generator. This nitrogen generator can be flexibly moved for nitrogen filling operations according to the actual situation of each grain silo. During use, staff found that it starts up quickly, and after moving to a new grain silo, qualified nitrogen gas can be produced and filled into the silo within a short time. Moreover, by flexibly adjusting the purity and flow rate of nitrogen, the grain in different silos is well protected. Since using Juko's mobile nitrogen generator, the grain pest loss rate of the enterprise has been significantly reduced, the grain preservation effect has been significantly improved, and economic benefits have been significantly enhanced.

V. Summary of Advantages of Juke Grain Depot-Specific Nitrogen Generators

Environmentally Friendly: Compared to traditional chemical fumigation grain storage methods, the use of Juko's nitrogen generator reduces the use of chemical agents, avoiding the harm of chemical residue to the environment and human body. It fully complies with the current development requirements of green grain storage and provides strong support for creating a green and safe grain depot environment.

Efficient and Energy-Saving: Using advanced air separation technology, energy consumption is only the electricity consumed by the air compressor, resulting in low operating costs. The gas production speed is fast, quickly establishing a low-oxygen environment and improving the efficiency of grain storage work. At the same time, it reduces losses due to grain deterioration and pests, saving the grain depot significant costs in the long run.

Safe and Reliable: Nitrogen itself is harmless. Using a nitrogen generator for nitrogen filling grain storage reduces safety hazards during the storage and use of chemical agents and reduces the risk of fire. The equipment operates stably, with a high degree of automation, enabling unattended operation. Through PLC control, nitrogen flow rate, pressure, and purity parameters are adjustable and continuously displayed, facilitating real-time monitoring and management, providing strong guarantees for the safe production of the grain depot.

Hangzhou Juke Air Separation Equipment Manufacturing Co., Ltd.'s grain depot dedicated nitrogen generators, whether fixed or mobile, play an important role in the field of grain storage in grain depots due to their advanced technology, excellent performance, and significant advantages. If your grain depot also faces challenges in grain storage, consider choosing Juke's grain depot dedicated nitrogen generator. We will customize a suitable nitrogen generation equipment solution for you based on your specific needs to ensure that you save money and worry. Customers in need can report the parameters they need to Juke through the following contact information, and we will provide you with the latest detailed quotation!